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Case Study of Automated Visual Inspection: Example of Metal Parts Classification Inspection Using AI

Case Study of Automated Visual Inspection: Example of Metal Parts Classification Inspection Using AI

A case study of automating visual inspection using AI to classify metal parts flowing on a conveyor!

In the inspection of metal parts with many similar features flowing on the conveyor, would you consider switching from "visual inspection" to "automated inspection using cameras"? By installing cameras and lighting on the existing conveyor and using AI for judgment, we can create a system that performs variety identification inspections during transport. While it is possible to distinguish specific varieties with conventional inspection equipment, this system utilizes AI to introduce diversity in judgment. 【Features of this system】 ■ Inspection can be conducted on the conveyor without creating a separate inspection system. ■ Realization of image processing inspection equipment using AI. ■ Since inspections are conducted on the line, it is possible to reduce inspection processes and personnel. ■ The equipment can be modified depending on the inspection content. *First, we will verify whether the work you wish to inspect is feasible. *Detailed processing information and flow are provided in the PDF.

  • Image Processing Software
  • Recognition Appearance Inspection System

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Case Study of Automated Appearance Inspection: Example of Foreign Object Separation Inspection Using AI

Case Study of Automated Appearance Inspection: Example of Foreign Object Separation Inspection Using AI

A case study of the automation of visual inspection that determines waste and foreign objects other than products flowing on the conveyor as outside the inspection target, inspecting only the products!

Would you like to switch from "visual inspection" to "automated inspection using cameras" to exclude debris and foreign objects contained in products flowing on the conveyor and only inspect the products? By installing cameras and lighting on the existing conveyor and using AI for judgment, we can create a system that ignores foreign objects during transport and performs appearance inspections solely on the products. While it is possible to ignore specific foreign objects and conduct inspections with conventional inspection devices, this system utilizes AI to introduce diversity in judgment. 【Features of this system】 ■ Inspection can be performed on the conveyor without creating a separate inspection system ■ Realization of image processing inspection devices using AI ■ Addresses defects that were difficult to detect with conventional inspection systems ■ The device can be modified based on the inspection content *First, we will verify whether the work desired by the customer can be inspected. *Detailed processing information, including details and processing flow, is provided in the PDF.

  • Image Processing Software
  • Recognition Appearance Inspection System

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We will perform extraction of IC chips arranged on the tray, check for different varieties, and determine their orientation.

We will perform extraction of IC chips arranged on the tray, check for different varieties, and determine their orientation.

We will conduct a quantity inspection of devices such as IC chips arranged on a tray and perform a series of tasks up to printing the label seal at the time of sealing.

The specifications of trays vary, making it labor-intensive to confirm quantities and check for contamination with different varieties!! We conduct quantity confirmation and checks for contamination with different varieties and orientation of devices such as IC chips arranged in various standard trays. If there are no issues, we introduce a system that prints labels to be affixed during sealing at the same time【Instruction manual available】. ADDI Co., Ltd. has been able to accommodate a wide range of customer needs through years of expertise in developing inspection equipment. Additionally, our know-how allows us to provide delivery solutions tailored to customer requests. "Our company's work style is difficult to automate," "We have requested support from various companies in the past, but were turned down." The image processing visual inspection system "iVision" solves these problems! *For details, please download the catalog in PDF format. First, we confirm with our customers "what" and "in what condition" they want to conduct inspections, then we consider appropriate cameras and lighting, and based on that, we propose the necessary inspection equipment.

  • Image Processing Software
  • Recognition Appearance Inspection System

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Are you having trouble measuring the dimensions of three-dimensional structural components?

Are you having trouble measuring the dimensions of three-dimensional structural components?

Using a 3D sensor, we quickly measure heights that cannot be measured with a regular camera.

Would you like to consider automating the dimensional measurement of components with complex structures, such as the height of protrusions? By using 3D sensors, it becomes possible to easily and quickly measure in the height direction. The dimensions of protrusions on components are important management items, yet measuring them often requires labor-intensive processes, such as using calipers to measure each one individually. If you are facing such issues, please consider our solution. ADDI Co., Ltd. leverages years of expertise in inspection equipment development to provide not only camera-based inspections but also inspections using 3D sensors. "I want to automate dimensional measurement," "I want to automatically save the measured data," "I don't have staff to prepare the system"—the image processing visual inspection system "iVision" can solve these problems! *For more details, please download the catalog in PDF format. We first confirm what our customers want to inspect and under what conditions, then consider the appropriate cameras and lighting, and based on that, we propose the necessary inspection equipment.

  • Image Processing Software
  • Recognition Appearance Inspection System

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Introduction to Robot Picking Systems + Image Inspection Systems

Introduction to Robot Picking Systems + Image Inspection Systems

A series of inspection systems that automatically align bulk-loaded materials and conduct inspections.

If the components are simple shapes like circular or rod-shaped parts, it is possible to use a parts feeder. However, for components with many protrusions, it becomes difficult, and they need to be aligned at least once somewhere. In such processes, we introduce an inspection system that combines the automatic alignment function using a robot picking system with the highly versatile automatic inspection provided by "iVision." "It is possible to inspect with an automatic inspection system, but having personnel stationed to supply components to that device is often wasteful." This is good news for customers facing such concerns. First, we kindly ask you to contact us. *For details, please download the catalog in PDF format. We will first confirm what the customer wants to inspect and in what condition, then consider the appropriate cameras and lighting, and based on that, we will propose the necessary inspection equipment.

  • Image Processing Software
  • Recognition Appearance Inspection System

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Proposal for refurbishing and reusing inspection equipment that is no longer in use.

Proposal for refurbishing and reusing inspection equipment that is no longer in use.

Why not reuse the inspection system that has fallen into disuse? By reusing all equipment that can be reused, it can be renewed at a low cost!

We have a proposal to reuse inspection systems that have been left dormant due to changes in inspection standards, aging, or malfunction, even though they were previously in use. Are there any inspection systems that you previously used but have been left unused because they no longer meet the inspection targets or lack sufficient accuracy? Our company will renew the inspection system by making the most of the available equipment according to your needs. ADDI Co., Ltd. provides proposals and deliveries tailored to your requirements, leveraging our long-standing technology in inspection equipment development. If you have inspection equipment that was previously installed but is currently unused and you have excess equipment, or if you are considering a renewal because it no longer meets current inspection standards, please feel free to consult with us. *For details, please download the catalog in PDF format. First, we will confirm what you want to inspect and in what condition, and then we will consider the appropriate cameras and lighting, after which we will propose the necessary inspection equipment.

  • Image Processing Software
  • Recognition Appearance Inspection System

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Appearance inspection system conducted with robots.

Appearance inspection system conducted with robots.

What is an inspection system that is conducted quickly, efficiently, and safely with robots? We will introduce its methods and benefits!

Would you like to consider a dream-like inspection system where humans and robots collaborate on tasks? We will provide a detailed introduction to the features of collaborative robots that can work alongside humans, the inspection systems utilizing them, and the benefits of implementation! Our company proposes an inspection system that works in conjunction with robots as one of various inspection systems. Please take a moment to read the materials. [Contents] ■ What is a collaborative robot? ■ Collaborative robots integrated with image processing inspection ■ Benefits of implementation *For more details, please refer to the PDF materials or feel free to contact us.

  • Visual Inspection Equipment
  • Recognition Appearance Inspection System

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Introduction to Image Processing Visual Inspection Systems (For Those Considering Automation)

Introduction to Image Processing Visual Inspection Systems (For Those Considering Automation)

What does the automation of visual inspection mean? I'll explain content that you can't ask people about now. [Introductory book available!!]

"Are you facing any of these issues?" - You are conducting visual inspections, but there are many oversights and complaints. - You are unable to supplement inspectors, causing delays in inspection work. - You have been advised by your delivery destination to automate inspections. Are you struggling with visual inspections? "I am in trouble, but I don't really understand what inspection automation means." This is good news for those who are still in the consideration stage. We will explain the mechanism and benefits of automated inspection in an easy-to-understand manner. First, please download the introductory book and consider it. Our company will conduct free verification for your inspection targets and report the results to you. Feel free to contact us even if you are just wondering if it can be inspected!

  • Image Processing Software
  • Recognition Appearance Inspection System

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Introduction to Image Processing Visual Inspection Systems (Introduction to Various Benefits of Automation)

Introduction to Image Processing Visual Inspection Systems (Introduction to Various Benefits of Automation)

What are the benefits of automating visual inspections? In addition to the pass/fail judgment function, we will introduce various applications. [Introductory book available]

"Are you facing any concerns?" - You want to connect inspection results to process improvements, but you're not sure how. - The results from inspectors vary, making it difficult to gather accurate statistics. - You have been asked to provide documentation from the production side for process improvements. Are you experiencing any issues as you implement automation in visual inspections? "I am struggling, but I don't fully understand the other benefits of inspection automation." This is good news for those who are still in the consideration phase. We will briefly explain how to effectively utilize the results of automated inspections. First, please download the introductory book and consider it.

  • Image Processing Software
  • Recognition Appearance Inspection System

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Benefits of automatic inspection using image processing devices (systems)

Benefits of automatic inspection using image processing devices (systems)

Automatic aggregation of inspection results: Introducing the benefits that lead to process improvement!

What are the advantages of automating visual inspections compared to manual inspections? This includes an explanation of the use of inspection results! We will provide an introductory book. ADDI Co., Ltd. not only assists in building inspection systems but also in aggregating inspection results and creating software tailored to our customers' needs. We have transformed various consultations into reality, such as "I want to build a system that includes feedback on inspection results and other functionalities." [Contents of the Introductory Book, Application Edition 1] ■ How to utilize inspection results ■ Advantages of automating visual inspections ■ Another method of utilizing inspection results We are currently offering an introductory book that clearly explains the various uses of inspection results beyond inspection judgments for customers who are considering or will consider automating their inspection systems! *For details, please download the catalog in PDF format.

  • Image Processing Software
  • Recognition Appearance Inspection System

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